British engineering. Circular materials.

The future of
battery materials.
Built in Britain.

Engineering the systems to understand battery materials, shape their processing and return their value to supply.

Material characterisationMechanochemical processingConnected software

Zero Mining.
Full Circularity.

The materials for our next generation of batteries are already in circulation.

Our ambition is to keep their value there. Phoenix Labs is engineering an approach to recovered battery materials that connects material understanding, processing and software.

Building that capability in Britain means working towards a domestic source of critical materials — and a more circular industrial future.

Our focus

From battery-derived materials to the foundations of future supply.

Different materials.
A more informed process.

Battery-derived materials vary from batch to batch. Our engineering brings material characterisation and mechanochemical processing into the same conversation.

Material perspective

Inside a lithium-ion battery.

NMC cell → material components

Illustrative NMC lithium-ion material cycle. Not a simulation of PV-001 or PL-001 performance.
PV-001Material characterisation

Start with the batch.

PV-001 is designed for inline batch characterisation: capturing a material fingerprint to help identify differences between feedstocks and inform processing decisions.

Design focus

Connect what we know about a material with how we approach its processing.

PL-001Mechanochemical processing

Unlock the material’s potential.

PL-001 is designed to use mechanical forces to change the structure of battery-derived materials, helping make valuable metals more accessible for subsequent recovery.

Design focus

Relate processing conditions to material behaviour and analytical results.

The brain of
the refinery.

Better recovery starts with better decisions.

PhoenixOS is our in-house refinery intelligence and management system. It is designed to use machine learning to turn material and process data into decisions that improve metal recovery while reducing energy use, chemical consumption and unnecessary processing.

Intelligence in the process

Process data

Materials · Conditions · Results

PhoenixOS

Learn. Predict. Refine.

Informed decisions

Recovery · Resources · Efficiency

Measured outcomes feed back into the next decision.
01 / Understand

Learn how materials behave.

Machine-learning models are trained to identify relationships between feedstock characteristics, processing conditions and recovery outcomes — building a more useful picture of what drives performance.

02 / Anticipate

Compare before committing.

Predictive modelling explores how changes in process settings could affect recovery and resource use, helping identify promising conditions before physical trials.

03 / Improve

Turn results into better decisions.

The system is designed to use measured results to refine its models, flag unexpected behaviour and guide process adjustments, with operators retaining oversight.

The efficiency objective

Recover more value.
Use fewer resources.

Metal recovery Energy Chemicals Processing time

Current model training uses sample data and simulation, with physical trials needed to validate performance.

Refining the focus.
Expanding the possibility.

Domestic refining is the focus. A circular materials industry is the ambition.

Our systems work sits within a wider direction: recovering value from battery-derived materials and connecting it to future manufacturing.

Refine
The present focus: engineering the understanding and processes that can support domestic refining.
Recycle
The wider opportunity: connecting end-of-life batteries with material recovery pathways.
Re-build
The long-term ambition: returning recovered materials to battery manufacturing, including cathode active materials.
Bulk bags filled with discarded mobile phones
End-of-life electronics / The opportunity for material recovery

Get Involved

Powering the EV Revolution
with Zero Mining.

Whether you're a recycler, manufacturer, battery owner, investor or circular economy partner, Phoenix Labs would like to hear from you.

info@phoenixlabsuk.com